Our Grey Iron Foundry is equipped with induction and cupola furnaces, boasting an annual production capacity of 21,000+ MT. Recognised as a world-class premier foundry, we export 30% of our production globally. We can produce single grey iron castings weighing up to 45 MT and offer a wide spectrum of cast iron products, including heat-resistant, acid-resistant, high-chrome, wear-resistant, and compacted graphite iron castings.
It has Green Sand Molding Line - ARPA 1300 Jolt Squeeze Machine with fixed box size of 1000 mmx1000mm and height 200-400 mm. Besides, it also have Hand Molding facilities, a large sophisticated Design setup, Pattern Shop, Annealing furnace, Machine Shop including CNC Machines, Fabrication shop, Assembly Shops, Sand Blasting & Shot Blasting Plants. Unit has modern testing laboratories equipped with spectrometers, Ultrasonic Testing facilities, modern physical lab, Micro structure testing machine, etc.
Our product range includes:
- Grey iron castings with a strength of 250 N/mm², in single pieces weighing up to 45 MT.
- Grey iron castings with strengths exceeding 250 N/mm², in single pieces weighing up to 5 MT.
- Alloyed cast iron, including Ni-resistant and high-chrome variants, in pieces weighing up to 8 MT.
- Spheroidal graphite (S.G.) iron castings in grades 400/12, 450/10, 500/7, and other special grades like high-silicon-molybdenum (Hi-Si-Mo), in single pieces weighing up to 6 MT.
We specialise in manufacturing world-class leakproof coke oven door assemblies and ingot moulds for steel plants, exporting these products globally. Our division includes a well-equipped machine shop and fabrication shop, detailed as follows:
Machine Shop
Our expansive machine shop houses over 100 machine tools, including CNC machines. Notably, we feature an automatic floor-type travelling column milling centre with Heidenhain CNC control, offering a longitudinal traverse (X-axis) of 10,000 mm, vertical traverse (Y-axis) of 2,800 mm, and cross traverse (Z-axis) of 1,800 mm. This setup enables precise and efficient machining of complex jobs with zero tolerance.
Fabrication Shop
Our spacious fabrication shop spans approximately 3,500 square metres, with an annual fabrication capacity of 4,000 tonnes for technological fabrication works. It is equipped with state-of-the-art plate bending machines, welding machines (TIG and MIG), a plasma cutting machine (Model: MESSER Omni Mat-T), semiautomatic submerged arc welding machines, welding booms and manipulators, and EOT cranes capable of handling single pieces weighing up to 50 tonnes.
Project Division
The division has the required infrastructure to manage projects from concept to commissioning. With experienced design engineers and project implementers based in Bhilai and Kolkata, we also have a dedicated support team to monitor progress and implement corrective actions at various stages. Additionally, the division offers post-commissioning services and ensures the supply of necessary spare parts.